Features
Enclosed fan-cooled electric motor
The TG5000E is equipped with a 500-hp (373-kW) Weg totally enclosed fan-cooled electric motor to power the mill. A separate 60-hp (44.7-kW) electric motor powers the pump for the hydraulic circuits, while a 2-hp (1.5-kW) electric motor powers the fan to cool the hydraulic system.
Motor starter panel
The motor starter panel provides options to configure a control system that best fits your application - whether that’s a soft-start or VFD panel.
Reversible hammers and tips
The duplex drum offers proven cutting performance, and reversible hammers and tips nearly double the wear life of single-sided designs and simplify daily maintenance.
Thrown object restraint system (TORS)
The patented TORS reduces the amount and distance of thrown objects, and has a smooth underside for better material flow.
On-rig display or remote control
Monitor real-time performance and data via the on-rig display or remote control.
Continuous undermill discharge conveyor system
Designed to handle more production with less clogging, the 36-in (91.4-cm) wide continuous undermill discharge conveyor system offers optimum speed and capacity.
Specs
| GENERAL DIMENSIONS AND WEIGHTS - NON LOADER | |
| Maximum Length - Transport | 29.3 ft |
| Maximum Length - Conveyor Unfolded | 51.3 ft |
| Maximum Width (Transport) | 8.4 ft |
| Maximum Height (Transport) | 11.8 ft |
| Weight - Engine Option One | 42080 lbs |
| Front Mount Pad Weight (Operation) | 14800 lbs |
| Rear Mount Pad Weight (Operation) | 30650 lbs |
| MILL MOTOR | |
| Make and Model | WEG W22 |
| Gross Horsepower (Maximum) | 500 hp |
| Torque (Max) | 1451 ft-lb |
| Cooling Medium | Air |
| Torque Limiter | PT Tech - Continuously engaged, friction type |
| ELECTRIC FAN MOTOR OPTION 1 - 460 V / 60 HZ | |
| Manufacturer | Weg W22 |
| Frame | NEMA 145T |
| Horsepower | 2 hp |
| Voltage | 460 |
| Frequency | 60 |
| Phase | 3 |
| Rated Speed | 1750 rpm |
| Enclosure | TEFC |
| Full Load Amps | 2.61 |
| Locked Rotor Amps | 19.6 |
| Service Factor | 1.25 |
| Duty Cycle | S1 |
| NEMA Design | B |
| Insulation Class | F |
| Full Load Torque | 5.9 ft-lb |
| Locked Rotor (%) | 240% |
| Break Down | 300% |
| Ambient Temperature | 40 c |
| Nominal Efficiency | 86.5 (NEMA Premium Efficiency) |
| Power Factor | 0.84 |
| Approximate Weight | 51 lbs |
| Added Items | Terminal Block, NEMA C-Face Mount |
| Drive Type | Direct |
| ELECTRIC HYDRAULIC MOTOR OPTION 1 - 460 V / 60 HZ | |
| Manufacturer | Weg W22 |
| Frame | NEMA 364/5TS |
| Horsepower | 60 hp |
| Voltage | 460 |
| Frequency | 60 |
| Phase | 3 |
| Rated Speed | 1775 rpm |
| Enclosure | TEFC |
| Full Load Amps | 68.3 |
| Locked Rotor Amps | 451 |
| Service Factor | 1.25 |
| Duty Cycle | S1 |
| NEMA Design | B |
| Insulation Class | F |
| Full Load Torque | 175 ft-lb |
| Locked Rotor (%) | 240% |
| Break Down | 260% |
| Ambient Temperature | 40 c |
| Nominal Efficiency | 95 (NEMA Premium Efficiency) |
| Power Factor | 0.87 |
| Approximate Weight | 869 lbs |
| Added Items | Terminal Block, NEMA C-Face Mount, Short Shaft |
| Drive Type | Direct |
| ELECTRIC MILL MOTOR OPTION 1 - 460 V / 60 HZ (SOFT START) | |
| Manufacturer | Weg W22 |
| Frame | NEMA L447/9T |
| Horsepower | 500 hp |
| Voltage | 460 |
| Frequency | 60 |
| Phase | 3 |
| Rated Speed | 1785 rpm |
| Enclosure | TEFC |
| Full Load Amps | 561 |
| Locked Rotor Amps | 4040 |
| Service Factor | 1 |
| Duty Cycle | S1 |
| NEMA Design | B |
| Insulation Class | F |
| Full Load Torque | 1451 ft-lb |
| Locked Rotor (%) | 250% |
| Break Down | 260% |
| Ambient Temperature | 40 c |
| Nominal Efficiency | 96.2 (NEMA Premium Efficiency) |
| Power Factor | 0.86 |
| Approximate Weight | 3462 lbs |
| Added Items | Terminal blocks; thermostats; inverter duty; D.E. ground brush & insulated N.D.E bearing |
| Drive Type | Direct |
| ELECTRIC MILL MOTOR OPTION 1 - 460 V / 60 HZ (VFD) | |
| Manufacturer | Weg W22 |
| Frame | NEMA 586/7T |
| Horsepower | 500 hp |
| Voltage | 460 |
| Frequency | 60 |
| Phase | 3 |
| Rated Speed | 1790 rpm |
| Enclosure | TEFC |
| Full Load Amps | 567 |
| Locked Rotor Amps | 4026 |
| Service Factor | 1.15 |
| Duty Cycle | S1 |
| NEMA Design | N |
| Insulation Class | F |
| Full Load Torque | 1454 ft-lb |
| Locked Rotor (%) | 260% |
| Break Down | 260% |
| Ambient Temperature | 40 c |
| Nominal Efficiency | 96.1 (NEMA Premium Efficiency) |
| Power Factor | 0.85 |
| Approximate Weight | 4041 lbs |
| Added Items | Terminal blocks; thermostats; inverter duty; D.E. ground brush & insulated N.D.E bearing |
| Drive Type | Direct |
| ELECTRIC FAN MOTOR OPTION 2 - 380 V / 50 HZ | |
| Manufacturer | Weg W22 |
| Frame | IEC 90L |
| Horsepower | 2 hp |
| Voltage | 380 |
| Frequency | 50 |
| Phase | 3 |
| Rated Speed | 1445 rpm |
| Enclosure | TEFC |
| Full Load Amps | 3.21 |
| Locked Rotor Amps | 23.8 |
| Service Factor | 1 |
| Duty Cycle | S1 |
| NEMA Design | N |
| Insulation Class | F |
| Full Load Torque | 7.3 ft-lb |
| Locked Rotor (%) | 230% |
| Break Down | 300% |
| Ambient Temperature | 40 c |
| Nominal Efficiency | 85.6 |
| Power Factor | 0.83 |
| Approximate Weight | 51 lbs |
| Added Items | Terminal Block, NEMA C Face Mount |
| Drive Type | Direct |
| ELECTRIC HYDRAULIC MOTOR OPTION 2 - 380 V / 50 HZ | |
| Manufacturer | Weg W22 |
| Frame | IEC 225S/M |
| Horsepower | 60 hp |
| Voltage | 380 |
| Frequency | 5000% |
| Phase | 300% |
| Rated Speed | 1475 rpm |
| Enclosure | TEFC |
| Full Load Amps | 83.9 |
| Locked Rotor Amps | 663 |
| Service Factor | 1 |
| Duty CycleS | 1 |
| NEMA Design | N |
| Insulation Class | F |
| Full Load Torque | 213 ft-lb |
| Locked Rotor (%) | 250% |
| Break Down | 270% |
| Ambient Temperature | 40 c |
| Nominal Efficiency | 94.7 |
| Power Factor | 0.86 |
| Approximate Weight | 926 lbs |
| Added Items | Terminal Block, NEMA C Face Mount |
| Drive Type | Direct |
| ELECTRIC MILL MOTOR OPTION 2 - 380 V / 50 HZ (SOFT START) | |
| Manufacturer | Weg W22 |
| Frame | IEC 355M/L |
| Horsepower | 500 hp |
| Voltage | 38000% |
| Frequency | 6000% |
| Phase | 3 |
| Rated Speed | 1790 rpm |
| Enclosure | TEFC |
| Full Load Amps | 688 |
| Locked Rotor Amps | 5227 |
| Service Factor | 1.15 |
| Duty Cycle | S1 |
| NEMA Design | N |
| Insulation Class | F |
| Full Load Torque | 1454 ft-lb |
| Locked Rotor (%) | 260% |
| Break Down | 260% |
| Ambient Temperature | 40 c |
| Nominal Efficiency | 96.1 |
| Power Factor | 0.85 |
| Approximate Weight | 4041 lbs |
| Added Items | Terminal Blocks; thermostats, inverter duty; D.E. ground brush & insulated N.D.E. bearing |
| Drive Type | Direct |
| ELECTRICAL PANEL (SOFT START) | |
| Height | 87 in |
| Width | 72 in |
| Depth | 27 in |
| Weight | 1800 lbs |
| ELECTRICAL PANEL (VFD) | |
| Height | 93 in |
| Width | 119 in |
| Depth | 28 in |
| Weight | 3020 lbs |
| FEED SYSTEM | |
| Tub Table Thickness | .4 in |
| Tub Table Type | T1 Steel |
| Table Tilt Degrees | 91 deg |
| Millbox Opening | 24.2" x 47.9" (61.4 cm x 121.5 cm) |
| Inside Diameter of Tub | 8 ft |
| Inside Flare Diameter - At Base of Tub | 8.1 ft |
| Inside Flare Diameter - At Tub Opening | 12.3 ft |
| Depth of Tub | 5 ft |
| Tub Capacity | 11.3 cu yd |
| Wall Thickness | .3 in |
| Wall Type | T1 Steel |
| Loading Height | 10.6 ft |
| Drive Type | Continuous sprocket |
| Drive Chain | 120H roller chain |
| Drive Tensioner | Standard |
| Drive Motor | Open loop |
| Tub Roller Quantity | 8 carrier, 8 guide (16 total) |
| Tub Speed | 10 rpm |
| Tub Agitators | 4 |
| SAFETY SYSTEM | |
| Thrown Object Restraint System | Pivoting tub cover assembly |
| Tub Cover Description | Hydraulically activated |
| Tub Cover Positions | 2 |
| Rotor Deflector | Standard |
| Falling Object Protection at Control Station | Overhead and side protection |
| DUPLEX DRUM | |
| Drum Diameter | 22.5 in |
| Tip Diameter | 28.6 in |
| Drum Cutting Width | 46 in |
| Drum Skin Thickness | 1.8 in |
| Drum Speed | 1785 rpm |
| Bearing Type | spherical roller |
| Number of Hammers | 8 |
| Number of Cutters | 16 |
| Cutter Block Types | |
| Center Retention Pin Dimensions2" (5.1 cm) | Block style single bolt wide 3" x 3.5" (7.6 cm x 8.9 cm) wide; 2-bolt 2" x 3" (5.1 cm x 7. 6 cm) narrow |
| Number of Wipers | 2 |
| SCREENS | |
| Screen Weight | 400 lbs |
| Screen Dimensions | 49.5" x 28.5" x 14.9" (126 cm x 72.4 cm x 37.8 cm) |
| Screen Type | Fabricated from abrasion resistant steel (qty 2) |
| Breaker Bar Type | T1 steel, replaceable |
| Breaker Bar Dimensions | 2.5" x 3" (6.4 cm x 7.6 cm) |
| Screen Area | 2714 sq in |
| Distance - Screen to Millbox Wall | 11 in |
| DISCHARGE SYSTEM - SINGLE BELT DESIGN | |
| Length | 24 ft |
| Width | 36 in |
| Belt Design | One piece, 330# with V-cleat |
| Splice | Flexco R2 stainless steel |
| Return Roller Quantity | 5 standard and 1 vibrating roller |
| Idler Roller Diameter | 8 in |
| Standard Drive Roller Diameter | 12.8 in |
| Magnetic Drive Roller Diameter | 12.8 in |
| Drive Motor | Geroler |
| Belt Speed | 640 ft/min |
| Load Height | 14 ft |
| HYDRAULIC SYSTEM | |
| Tank capacity | 95 gal |
| Recommended Oil | Hy-Power 68 |
| Filtration Method | In-tank return filters (qty 2) |
| Number of Coolers | 1 |
| IMPLEMENT HYDRAULICS | |
| System Type | Open loop |
| Pump Type | Gear |
| Pump Flow at Maximum RPM | 19.2 gpm |
| System relief pressure | 2800 psi |
| TUB DRIVE HYDRAULICS | |
| System Type | Open loop |
| Pump Type | Gear |
| Pump Flow at Maximum RPM | 19.2 gpm |
| System relief pressure | 2800 psi |
| ELECTRICAL SYSTEM | |
| System Voltage | 24 VDC |
| System Protection | Fused |
| CONTROL STATION | |
| Display Type | Analog hydraulic gauges, LCD multifunction |
| Machine Information | Yes |
| Operational Faults | Yes |
| Gauges | Auxiliary hydraulic system pressure, tub rotation hydraulic system pressure, conveyor hydraulic system pressure |
| Switches | Moisture proof, toggle switch |
| RADIO REMOTE CONTROL | |
| Display Type | LCD multifunction |
| Engine Information | Motor start/stop |
| Motor Information | Yes |
| Machine Information | Yes |
| Operational Faults | Yes |
| Switches | Sealed membrane |
| Operating Range | 300' (91.4 m) |
| Battery Type | AA (qty 6) |
| Channel Setting | 50 channels |
| CHASSIS | |
| Frame Description | Continuous I-beam |
| OTHER OPTIONS - TUB GRINDER | |
| Screens | Optional |
| Special Tools Group | Optional |
| Special Paint | Optional |
| Extended Warranty | Optional |
| Preventative Maintenance | Optional |
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